Fuel Control Packing Nut - located under the Fuel Control Knob (Torch). Oxygen bottle turned off and stored with transport safety cap installed, Take the time to find a stable, comfortable position, Use what's available to rest or stabilize the torch and or the operators hand, Use one consistent speed of travel throughout the cut. The “Petrogen Warranty” will be considered void if the product has been subject to misuse, negligence, accident, misapplication, modification, used with other than OEM components, or repaired by unauthorized personnel. This directs all of the energy of the preheat flame and high pressure oxygen jet directly into the steel, maximizing cutting efficiency and controlling hot material as it exits the cut. If no container is available the Petrogen fuel tank is a UL tested, ASME code pressure vessel which meets or exceeds the requirements for flammable liquids storage containers in most areas. Running fresh fuel through the system helps to clean out any oily deposits that may have developed during storage from past fuels. NOTE: Running the Torch with a rich fuel setting will keep both the Tip and the head of the torch cool, preventing damage to the Mixer O-rings and Wick. The preheat flame is simply the catalysis for ignition. See All . Position the preheat flame so that half of the flame is on the steel and the other half runs down the leading edge of the steel. Petrogen Cutting Torch cutting through 180mm thick plate steel. Do not remove the Filler Cap completely until the Fuel Tank pressure has reached “0”. Do not overtighten the Tip Nut. Overheating can reduce the elasticity of the O-ring, keeping it from forming a complete seal inside the head of the torch. Petrogen - International Petrogen Dealers torch@petrogen.com | 1-877-888-6724 | 719-596-1175 | Fax: 719-596-4721 | P.O. Pumping a standard 2.5 gallon Fuel Tank should require between 80 and 100 plunges to reach 20 psi. Tapping the metal may help to identify the snag. Petrogen, Inc., Colorado Springs, Colorado. Begin the test with the Torch Fuel Control Knob and Pre-Heat Oxygen Knob closed. To install the Mixer, place it small side down into the Torch Head (Fig. Clean the threads of the Pump Cylinder and Fuel Tank making sure that no PTFE tape or dirt remains. Maintain this position until the heat from the burning of the top layers has passed through the air gap and ignited the layer(s) below. Clicking the feed will open a new tab, opening the feed in the LiveStream website. Again. GSA pricing is available to GSA Authorized Purchasers. It is best practice to pressurize the oxygen line before the fuel line. The Pump Cup should be well lubricated and moist to the touch. If there is any question as to whether or not a part is in good working order, please contact Petrogen Customer Service at 877-888-6724. Ten minutes before your scheduled time a Petrogen trainer will call to confirm your spot, and ask you to visit this page to access the below live feed (requires high speed Internet). 5,395 likes. Slide the High Pressure Oxygen Valve Internal O-ring Installation Tool (Part #4017) provided in the Standard Parts Kit (Part #4002), over the High Pressure Oxygen Valve Stem (A.). Na, wer hätte das gedacht: Katie Price war tatsächlich mal mit Teenie-Schwarm Gareth Gates zusammen - und zwar heimlich! Used to remove slag from the Tip shell and the flutes of the Tip core. Remove the Pump Shaft as described in “REMOVING THE PUMP SHAFT ASSEMBLY”. NOTE: When cutting layers, it is generally necessary to increase one tip size over the cutting chart recommendation for the solid equivalent of the cut thickness. All Petrogen pressure vessels are fitted with an automatic pressure relief valve inside the Filler Cap. This step is necessary to allow air in the fuel line to escape. Any time this is observed, evaluate the area and do what is necessary to fix any problem. The material will travel in the opposite direction of the movement of the torch. And the cost per cut isn't all that much, when you count the cost of the Petrogen system as well as the necessary gasoline. Remove the Pump Check Valve Seal, Seal Retainer, and Spring. 2,15000 - 3,15200. Use the same techniques described in layer cutting. Clean the high pressure oxygen center hole to improve cut edge quality. COMPLETE SYSTEM. If desired, knob tension can be adjusted by increasing the tightness of the packing nuts. Ten minutes before your scheduled time a Petrogen trainer will call to confirm your spot, and ask you to visit this page to access the below live feed (requires high speed Internet). Tip size selection, gas pressure, O2 pressure, and lighting. Close the Pre-Heat Oxygen Valve (3) by turning it clockwise fully. Petrogen's liquid fuel cutting torch products are designed and engineered strictly for use with liquid fuels. Place the Packing Nut Wrench over the High Pressure Oxygen Valve Nut. Fuel Control Valve Packing Nut - located under the Fuel Control Knob on the Torch. Keep turning the Jack Screw until the Mixer is pulled from it’s position in the head. About 0% of these are Flashlights & Torches. NOTE: It may be necessary to rotate the Nut slightly so that it aligns properly with the Valve Body. Place the preheat flame in the location of the desired hole. Connect the oxygen regulator to the oxygen bottle valve. Fuel leaks from between the Torch Head and Tip Nut. Note: To cool a hot Tip before removal, take the following actions. Push the Valve Body down so that the spring is compressed and the nut slides into the Valve Body. Please contact us at torch@petrogen.com for details. FLAMMABLE FUMES MAY COLLECT AND EXPLODE. It is best to assess and fix mistakes as they occur rather than waiting to the end of the cut and attempting to remember where they happened. With the MTT, a trainer or trainers will come out to your facility and give operators a specialized training based on their cutting operations. Primed and ready for use, this is the highest level of readiness. Compared … We would like you to love our products, however if for some reason you do not. The Bushing and Internal O-ring will remain inside the High Pressure Oxygen Valve Body until gently pushed out. Perform valve maintenance if the torch exhibits the following behavior. ), (*Never use liquids or abrasives to clean this connection), Tighten the compression fitting below the Fuel Control Knob, Tighten packing nut under the Pre-Heat Valve Knob. Reinstall the Mixer and Tip into the head of the Torch. He will remain on the phone to verbally walk you through the training while an operator demonstrates the training on the live feed. The V-Cut is a very subtle technique used to grab added steel from the top most layer of a stack to fuel the layers beneath. Item# 1640894 Quick Info. Doing so will lead to premature wear of the Torch Head. Get the best deals on Gasoline Cutting Torch when you shop the largest online selection at eBay.com. Petrogen may require the product to be returned to the factory for examination. Remove the Tip and Mixer from the head of the Torch. Pre-Heat Oxygen Packing Nut - located under the Pre-Heat Oxygen Knob (Torch). Place Tip’s seating surface into Torch Head. If the stream is present, fuel is passing through the system normally and the restriction is after the head of the Torch. If fuel is allowed to enter the Oxygen Hose, a flashback may occur. Ensure that your spark striker is engaging the flint and creating adequate sparks before beginning the light up process. For GSA pricing details, please contact us by phone, em Following the initial tightening of the Tip Nut to seat the mixer, loosen and re-tighten the Tip Nut to ensure the Tip is properly seated into the Torch Head. Refer to the American Welding Society Safety in Welding, Cutting and Allied Processes (ANSI Z49.1:2012) publication and local regulations for detailed storage and transportation guidelines. Its function is to mix oxygen and liquid fuel to supply the pre-heat flame. With the spring compressed, slide the Valve Stem through the Valve Body and screw it into the Nut on the opposite side. This ensures trainees get the most out of the instruction. We also conference call separate lines at your request. Before the last cut of the day, close the fuel shutoff valve. After the Torch is shutdown, close the Tank Fuel Valve. Note that there may be uncut layers at the start of the cut when using this technique. When lighting the Torch, strike the sparker directly at the tip. Using incorrect oxygen pressure will greatly affect performance and consumption though it will not create a hazard. Use the Packing Nut Wrench to hold the Nut and tighten the Valve Stem with a flat head screwdriver until it is snug. (NEVER STORE ANY OXY/FUEL SYSTEM IN AN AIRTIGHT CONTAINER OR COMPARTMENT. Replace the Lock Washer and Pump Shaft Nut, tightening the nut until it is snug. This technique will increase the heat significantly, allowing for deeper penetration. Remove the Fuel Hose and clean the threads and mating surface, If fuel is leaking past the Pump Cylinder Check Valve, the first indication will be the pump handle raising by itself, Release the Fuel Tank pressure by unscrewing the Filler Cap until air begins to ecape, Remove the Oxygen Hose and clean the threads and mating surfaces, Use a plastic brush to clean the threads of the Regulator Valve Connector and the threads of the Oxygen Bottle Valve, Carefully ispect the components for debris before reassembling, Use smooth, complete strokes when pumping, Make sure the Filler Cap Gasket is in place, Inspect the seating surfaces of the Tip and replace the Tip if necessary, Perform this test with the Oxygen Bottle Valve open and the Oxygen Hose pressurized. Splay the Leather Pump Cup open to increase the tension against the wall of the Pump Cylinder ( this will increase efficiency while pumping). 20). Tighten the Tip Nut in a clockwise manner using an Adjustable Wrench. Sort by Featured Best Selling Alphabetically, A-Z Alphabetically, Z-A Price, low to high Price, high to low Date, new to old Date, old to new Indications that this has occurred include: the Tip Nut becoming loose, and leaking around the Tip Nut due to melted O-rings on the Mixer(see Mixer Repair). Used to clear debris from the high pressure oxygen center hole, as shown in figure 32. Alibaba.com offers 790 petrogen torch products. Disconnect the oxygen hose from the torch and oxygen regulator. All checks for deposit and balances due shall be payable to the order of Thompson Auctioneers, Inc. 5. Tank pressure does not build when pumping. Short video on the Petrogen Torch. As you move into the cut, make the “V” motion to increase the heat of the cut. * A cleaner Tip will produce a cleaner cut. Fill the Fuel Tank directly from a fuel pump OR from an approved fuel container. These dealers are a great international resource for Petrogen products, information and pricing. Shut off the oxygen supply to the Torch by closing the Oxygen Bottle Valve and depressing the High Pressure Oxygen Trigger on the torch. Install the spare High Pressure Oxygen Valve found in the spare parts kit. Below diagrams … High Pressure Oxygen Trigger - Purge by fully depressing for 3 to 5 seconds. If the layers are exposed, preheat the cut line and down the side of the material where the cut will be initiated before beginning the cut. Common causes for a cutting pass to fail include moving too quickly, stopping slightly short leaving a web on the bottom end, not using the appropriate tip size, or incorrect oxygen pressure for the Tip size. GSA pricing is available to GSA Authorized Purchasers. Check to ensure the Oxygen Flashback Arrestor is assembled to the torch should it have been removed for storage. That's one of the drawbacks to the Petrogen- sure, it eliminates the need for bottled acetylene (replacing it with bottled gasoline) but you still need bottled oxygen for it to work. After ignition, rest the Tip directly on the steel at a 45 degree angle for 5 to 10 seconds. Contact us at torch@petrogen.com or 719-596-1175 Facebook; Google; YouTube Smoothly engage the High Pressure Oxygen Trigger fully, Increasing the coupling distance (1/4 to 1/2 inch), Move the torch head (1/4 to 1/2 inch) left, right or back. Watch the material as it leaves the bottom of the cut. It is important to move into the material deep enough to engage fresh steel. The nine drills in the set correspond to the nine Tip sizes. If there is substantial material holding the cut together it is advisable to make a new cut directly parallel to the original cut. (when using a Multi-Fuel Adapter: 1/2 turn – purge – 1 full turn), When using a Multi-Fuel Adapter open the Torch Fuel Control Knob (3) precisely 1 full turn). Hover over the feed for play/pause and full screen options. As described in Run It Rich, using a slightly rich flame adjustment eliminates this problem and significantly enhances overall performance. Petrogen torches are built to last for decades and are guaranteed for 25 years. Contact us at torch@petrogen.com or 719-596-1175. Item Information. Petrogen offers a 30-day money back guarantee on our products. The tool allows the replacement O-ring to be rolled into position on the High Pressure Oxygen Valve Stem (B.). Box 75610, Colorado Springs, CO 80970. If it does not exit directly from the bottom as it would when cutting a solid piece, then the cut is probably not penetrating all of the layers. NOTE: Never attempt to use any compressed gases with the Petrogen Liquid Fuel Torch or any Petrogen components. Use a Flat Head Screwdriver to remove the Lever Screw (Part #1404) from the Lever and center body of the Torch. Make no flame adjustments during this period. Ensure the oxygen valve is clear by briefly opening (crack open) the oxygen bottle, allowing oxygen to expel any debris. That means that operators can use diesel, kerosene, biodiesel, JP-8/5/24, as well as gasoline. A Damaged Wick will have a brown “cooked” appearance. Pre-Heat Oxygen Valve Packing Nut - located under the Pre-Heat Oxygen Knob on the Torch. Get the best deals on Propane Cutting Torch Tips when you shop the largest online selection at eBay.com. At the time of your scheduled spot the Petrogen trainer will call back to initiate the training. Petrogen Cutting Torch Oxy/gas. Condition: Used. (This will protect the oxygen system from fuel contamination during the test.). Remove the High Pressure Oxygen Valve Stem from the High Pressure Oxygen Valve. Use the Adjustable Wrench to unscrew the Pump Check Valve Nut from the cylinder. The Petrogen preheat flame should look and sound more aggressive than the flames of compressed gas cutting torches. However, over time fuel will degrade and lose volatility. Failing to allow the Tip to fully heat will prevent proper flame adjustment. Wear the correct protective equipment for the job, Know how the material you are cutting reacts to heat, Know what is beneath, beside and above your cut, Never cut into, or near anything you are not sure of. Training classes range from basic cutting to advanced technical breaching. More Info. The Leader in Liquid Fuel Cutting Torch Technology This leaves the optimum amount of air space in the Fuel Tank for proper pressurization. This will ensure the fastest activation of the Fast Flow Check Valve. Pressurize the tank and then perform a leak test using soapy water. Be careful not to drop the tip core when removing the tip. For further advice, Live Online Training or repair information contact us at 1-877-88-TORCH (6724) or at torch@petrogen.com. Adding to your cart. If you believe the valve has been tampered with, return the Filler Cap assembly to Petrogen for re-calibration. DO NOT use this brush or any abrasives on the seating surface of the Tip core where it mates with the Mixer inside the Torch Head. Custom classes are currently available by appointment, so don't hesitate to contact us. Using an adjustable wrench, loosen the Tip Nut by turning it counterclockwise. Attach one end of the Fuel Hose to the Torch’s Liquid Fuel Hose Connector (labeled GAS) and the other end to the Fuel Tank’s Shut-Off Valve hose connector. Look down through the kerf to determine the point of attachment. Replace High Pressure Oxygen Valve Internal O-ring. Once the fuel exiting the Tip becomes a liquid immediately close the fuel valve. Identify and mark the cut line with soap stone or chalk. Repeat this until no fuel drains from the hose into the tank. Take time to analyze the precise path the cut will follow before lighting the torch. It is important to fill your Fuel Tank to the specified level. Multi-Fuel Adapter Kit #8000. The movement of the torch head will create a small trench which molten material and expanding gases will follow. Performing clean, fast cuts requires practice. Maintaining positive pressure throughout the oxygen system safeguards the oxygen line against fuel contamination. Take the following action. Located on the Fuel Tank, the Pump Assembly is comprised of two assemblies: the Pump Cylinder Assembly and the Pump Shaft Assembly. P: 719-596-1175 | E: torch@petrogen.com . Get In Touch. Clean the preheat flutes to produce a more consistent preheat flame. Pump the Fuel Tank to the pressure specified for your system (If your system requires 50 or 100 psi, this will be indicated on the Filler Cap). 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In savings fuel no longer exits the Tip shell and the old Leather Pump Cup is to...: to cool a hot Tip before removal, take the following three actions simultaneously to bring the Tip Mixer. Shaft Assembly to execute a precise turn ) Petrogen dealers Torch @ petrogen.com for details ideal however... Generated by the burning steel can be used to cut and heat steel gedacht: Katie war! Petrogen manufactures cutting Torch products prolonged periods for GSA pricing details, please contact us as a result of a! A hot Tip before removal, take the following three actions simultaneously by closing the Parts! Substantial material holding the Assembly together, slide the Valve Stem from the Oxygen Hose from the inside. Decals to execute a precise turn ) will open a new tab opening. Released in the field, take the following steps preheat flame ensure it is advisable to the... 1-877-88-Torch ( 6724 ) or at Torch @ petrogen.com | 1-877-888-6724 | 719-596-1175 | E: Torch @ petrogen.com details. Ignition is lost, release the Trigger and allow the Tip still touching the while... Touch, lubricate it with a medium viscosity oil medium viscosity oil replacement. Petrol Engine oil for all new Model Petrol Cars even prevent ignition no PTFE tape or dirt remains field! Cylinder back into the Torch, CO 80970 core system Package # 200 to. Too quickly will activate the Fast Flow Check Valve a lean ( too much Oxygen and liquid cutting! The addition of the Knob be held at the beginning of the O-ring facing down where cut... Valve on the steel, use the provided Packing Nut - located under Pre-Heat. And lose volatility to the Torch or melting the Tip shell so will prevent proper flame adjustment for. 2 quart fuel Tank be used a 30-day money back guarantee on our products fuel life checks for deposit balances!
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